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Impiante & sisteme lyerje

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Impiante & sisteme lyerje

2K COMFORT
Mixing and dosing unit for multi-color applications
WAGNER 2K COMFORT is a new electronically controlled mixing and dosing unit for multi-color applications. Compared to the WAGNER FlexControl Smart, it can process up to 25 colors and four components at the same time. For a highly efficient coating process, the unit can also be integrated into a field bus system.- Color change in less than one minute
Color change in less than one minute
Saves up to 90% solvent during color change
Parametrization also possible with tablet PC
Best mixing results through AIS technology, patent pending

2K COMFORT with two fluid circuits
Extended version of mixing and dosing unit 2K COMFORT
The WAGNER 2K COMFORT is also available with two fluid circuits that can be operated in parallel. This way, two different materials can be applied simultaneously with only one unit during the cycle of objects that need to be coated. This plays an important role especially for highly reactive materials that need to be physically separated from each other to avoid unit downtimes. With the two-circuit version, each material is provided with its own fluid circuit.

Simultaneous working with two fluid circuits leads to time savings
Up to 50% shorter cycle time of coated objects in comparison to predecessor model FlexControl Plus
Up to 15% lower investment costs compared to two one-circuit units

2K Smart
Mixing and dosing unit
The mixing and dosing unit WAGNER 2K Smart, optionally with contactless flow measurement, can be used for any application where multicolor 2K or 3K paints are processed. Replacing the mixing and dosing unit WAGNER FlexControl Smart, the WAGNER 2K Smart can be used to process a wide range of workpieces from all kinds of application segments.

Consistent mixing ratios – you can choose the ideal flow measurement system for each material and application: Gear flow meter, Coriolis flow meter or WAGNER stroke sensor (indirect flow measurement without material contact, ideal for abrasive materials)
Homogeneous coating results with WAGNER AIS (Adaptive Injection System)
which adapts the injection of the hardener automatically to changing material flow rates
High process reliability by trouble-free addition of a third component –
no manual mixing effort thanks to automatic dilution and adjustment of the mixing ratio

After-filter unit, ICM multicyclone
Final filters are required to operate a cyclone system. They provide the necessary suction capacity and must be matched to the pressure loss in the overall system.

AG 14
Airless manual gun
Airless manual gun for up to 270 bar for Airless finishing applications. With filter and swivel joint. Various nozzle attachments.

AquaCoat 5010 Automatic
Slim cabinet for the electrostatic processing of water-based lacquers with max. two automatic guns. Completely insulated construction with internal charging of the materials for manual spraying applications, Airspray and AirCoat. Suitable for low pressure guns (GA 2800EAW & WA 900) or high pressure guns (GA 4000).

AquaCoat 5010 Manual
Slim cabinet for the electrostatic processing of water-based lacquers and separating agent with manual guns. Completely insulated construction with internal charging of the materials for manual spraying applications, AirSpray and AirCoat. Basic spray sets including cabinet & control unit, pump set, and guns available, can also be customized.

AquaCoat 5020 Automatic
Large cabinet for the electrostatic processing of water-based lacquers with max. two automatic guns. Completely insulated construction with internal charging of the materials for manual spraying applications, AirSpray and AirCoat. Suitable for low pressure guns (GA2800EAW & WA900) or high pressure guns (GA 4000).

AquaCoat 5020 Manual
Large cabinet for the electrostatic processing of water-based lacquers and separating agent with manual guns. Completely insulated construction with internal charging of the materials for manual spraying applications, AirSpray and AirCoat. Basic spray sets including cabinet & control unit, pump set, and guns available, can also be customized.

Automatic electrostatic gun GA 5000 EA
Low-pressure gun for water-based paint

With the automatic electrostatic gun GA 5000 EA, up to 50% material and 20% coating time can be saved. Furthermore it also offers wide-ranging opportunities in terms of ideal application control in combination with the control unit EPG 5000.

High application efficiency through soft spray jet
High coating quality through fine atomization
Even curves and inaccessible locations can be coated with high quality
Short maintenance times thanks to easy assembly & disassembly
Manual or automatic control via external interface

Automatic electrostatic gun GA 5000 EAC
Low-pressure gun for water-based paint

With the automatic electrostatic gun GA 5000 EAC, up to 50% material and 20% coating time can be saved. Furthermore it also offers wide-ranging opportunities in terms of ideal application control in combination with the control unit EPG 5000.
High application efficiency through soft spray jet
High coating quality through fine atomization
Even curves and inaccessible locations can be coated with high quality
Short maintenance times thanks to easy assembly & disassembly
Manual or automatic control via external interface

Automatic electrostatic gun GA 5000 EACW
Low-pressure gun for water-based paint

With the automatic electrostatic gun GA 5000 EACW, up to 50% material and 20% coating time can be saved. Furthermore it also offers wide-ranging opportunities in terms of ideal application control in combination with the control unit VM 5020 WA of the AquaCoat system.
High application efficiency through soft spray jet
High coating quality through fine atomization
Even curves and inaccessible locations can be coated with high quality
Short maintenance times thanks to easy assembly & disassembly
Manual or automatic control via external interface

Automatic electrostatic gun GA 5000 EAW
Low-pressure gun for water-based paint

With the automatic electrostatic gun GA 5000 EAW, up to 50% material and 20% coating time can be saved. Furthermore it also offers wide-ranging opportunities in terms of ideal application control in combination with the control unit VM 5020 WA of the AquaCoat system.
High application efficiency through soft spray jet
High coating quality through fine atomization
Even curves and inaccessible locations can be coated with high quality
Short maintenance times thanks to easy assembly & disassembly
Manual or automatic control via external interface

BASIC 4000 suspension booth
The BASIC 4000 suspension booth is suitable for the coating of individual parts or small series and is equipped with the basic functions required for a cost-effective system. It meets the technical requirements specified by CE and ATEX.

BASIC 8000 spray wall
The BASIC 8000 spray wall is suitable for the coating of large parts and is equipped with the basic functions required for a cost-effective system. It meets the technical requirements specified by CE and ATEX.

Basic powder center
The powder center is available as a modular system with various stages of expansion. The basic configuration consists of a fluid tank with corresponding suction pipes. It can be individually expanded with other components.

Box fluidizing unit
The box fluidizing unit is needed to supply guns directly from the box. It takes up 2 injector spaces and therefore reduces the number of injectors to 20.

C-Line powder coating system
Highly automated coating of complex automotive wheels
The powder coating of wheels for the automotive industry places high demands on manufacturers. Increasing customisation, different wheel sizes, superlative surface quality and a wide variety of colors are just some of these. The flexible and extendable C-Line coating unit from WAGNER is the ideal, compact solution for high-quality, highly automated wheel coating.

C-Line powder coating system
Highly automated coating of complex automotive wheels
The powder coating of wheels for the automotive industry places high demands on manufacturers. Increasing customisation, different wheel sizes, superlative surface quality and a wide variety of colors are just some of these. The flexible and extendable C-Line coating unit from WAGNER is the ideal, compact solution for high-quality, highly automated wheel coating.

Cobra 2K
Electronic mixing and dosing system
1:1 mixing pump for polyester applications, AirCoat up to 250 bar and 2 L/min.

Cobra 40-10
High-pressure diaphragm pump
High-pressure, double diaphragm pump, Consistal. For AirCoat and Airless applications up to 2.5 l/min and 250 bar. Ideal for everything from the individual lacquer station to complex multi-paint systems.

Cobra 40-25
High-pressure diaphragm pump
High-pressure piston diaphragm pump. Universally applicable for aggressive, abrasive, and shear-sensitive materials. Extremely low flushing agent consumption. For all applications up to 250 bar and 5 L/min multiple gun use.

ColorSelect X
The new WAGNER ColorSelect X is designed for the quickest powder color change while providing the least potential for cross contamination and powder loss.
WAGNER ColorSelect X incorporates a simple, robust pneumatic control system of up to 10 powder feed systems including hopper utilizing air, powder injector feed air, and dosage air. The operator control panel includes the WAGNER ColorSelect X dial and quick connect ports for 10 colors.

Complete system 12000
The complete system includes all required components for the installation of a complete system. Several versions and accessories allow for individual customization. It offers all functions required for a high coating quality and a fast paint change.

Complete system 16000
The complete system includes all required components for the installation of a complete system. Several versions and accessories allow for individual customization. It offers all functions required for a high coating quality and a fast paint change.

Container/box vibration table
The vibration table can be used to vibrate the fluid container, but isalways needed in conjunction with feeding from the box.

Control cabinet CPS
The CPS control cabinet ensures the power supply for various system components. Additionally, it serves as a signal interface to the MCM module and the peripheral components.

Control unit EPG 5000
Control unit for electrostatic automatic gun GA 5000
The EPG 5000 controls all WAGNER electrostatic automatic guns from the type GA 5000 for solvent-based paints. The control takes place manually or automatically via an external interface. This interface can be used to set and optimize all electric parameters in the coating process. The high tension can be variably adjusted in real-time in accordance with the contour of the workpiece.

Control unit EPG Sprint
The EPG Sprint X control unit is used for all WAGNER manual and automatic guns. The precise and self-regulating AFC technology with an intuitive user interface ensures optimum gun control and thus reproducible coating results.

Corona automatic guns
For automatic powder coating
Increased transfer efficiency rate – The optimized e-static technology ensures an efficient powder charging.
Smooth powder output – The gun and nozzle design of the PEA C4 gun guarantees stable coating results.
Flexible application options – A wide range of powders can be applied, including metallic or UDS powder.

Cup gun case set
This set is a ready to use coating device. With air pressure and powder supply the device is ready to start powder coating. An ideal solution for small parts and mobile use with excellent coating results.

Cup-gun PEM-X1 CG
The simple handling and perfect ergonomics of WAGNER cup guns make them ideal for lab and development purposes and for powder coating individual items and very small quantities.

Customized booths
Wagner has extensive know-how in building boothes for any workpiece size. ranging from door handles to semitrailers. The particular requirements in each case call for specific gun arrangements, motion systems and process flows.

E-Line application solution
All components in one system
The WAGNER E-Line solution allows the customer to provide its wide range of diverse components with a perfect surface. This highly efficient coating system guarantees high process reliability with constant results.

EPG S2 set
Control unit
The EPG S2 set is needed to control the guns in combination with a master controller. One set is needed for two guns. It contains an EPG S2 and the connection cables needed.

Evobell 3500
Electrostatic high rotation atomizer
With the Evobell 3500, WAGNER has developed a new generation of high-speed rotary atomizers that set new standards in the areas of surface finish, lacquer saving, reliability, safety and ease of servicing. The atomizer bell, broken down into bell and distributor, guarantees quick inexpensive adaptation to the product being atomized. Only the distributor needs to be changed! The unique design of the distributor allows optimal cleaning and flushing of the atomizer bell and distributor.

High efficiency
Exellent surface quality
High Flexibility
High Performance
Serviceability

EvoMotion 20-30S piston pump
High-pressure piston pumps

High-pressure piston pump, stainless steel, for Airless and AirCoat applications up to 160 bar and 1.8 L/min. Ideal, for example, for professional lacquer stations in single-item production and for workshops.

EvoMotion 40-15S
High-pressure piston pumps

High-pressure piston pump, stainless steel, for Airless and AirCoat applications up to 320 bar and 0.9 L/min. Ideal, for example, for professional single-item lacquer stations in production and in workshops.

EvoMotion 5-125
Low-pressure piston pump
Low-pressure piston pump on drum suction system, without air pressure regulator and without filter antipulsation tank.

EvoMotion 5-60S piston pump
Low-pressure piston pump
Low-pressure feed pump for Airspray applications with high-viscosity material or long hose lines. Up to 40 bar and 3.6 L/min.

Final filter unit monocyclones
Final filters are required to operate a cyclone system. They provide the necessary suction capacity and must be matched to the pressure loss in the overall system.

Fresh powder supply box
The box fresh powder supply module allows fresh powder to be automatically supplied directly from the box with level control. The set includes vibration table, suction lance, IP5000 and cleaning fixture.

GA 1900
Automatic airspray gun for brilliant surfaces
The WAGNER GA 1900 was specially developed for applications in continuous operation where particularly high-quality surfaces are required. The certified stainless steel air caps are manufactured with high precision and guarantee repeatable coating results of the best quality. The gun is therefore particularly suitable for coating a wide variety of components in the automotive industry.
Highest precision and reproducible spray pattern
Significant material savings thanks to an application efficiency of up to 85%
Long service life of the gun due to the use of high-quality materials

GA 1900
Automatic airspray gun for brilliant surfaces
The WAGNER GA 1900 was specially developed for applications in continuous operation where particularly high-quality surfaces are required. The certified stainless steel air caps are manufactured with high precision and guarantee repeatable coating results of the best quality. The gun is therefore particularly suitable for coating a wide variety of components in the automotive industry.
Highest precision and reproducible spray pattern
Significant material savings thanks to an application efficiency of up to 85%
Long service life of the gun due to the use of high-quality materials

GA 250AL
Airless manual gun
Airless automatic gun for product pressures up to 250 bar.

GA 4000ACEC
AirCoat automatic gun
AirCoat automatic guns with external controller for the installation in automated lacquer spraying systems. Various base plates allow numerous installation options. With or without circulation.

GA 4000ACIC
AirCoat automatic gun
AirCoat automatic guns with internal controller for the installation in automated lacquer spraying systems. Various base plates allow numerous installation options. With or without circulation.

GA 400AL
Airless manual gun
Airless automatic gun for product pressures up to 400 bar.

GM 4100AC
AirCoat manual gun
Light AirCoat manual gun with excellent ergonomics for smaller hands. With various nozzles and air caps for low-viscosity and highest-viscosity products.

GM 4700AC
AirCoat manual gun
Light AirCoat manual gun with excellent ergonomics for larger hands. With various nozzles and air caps for materials with low-viscosity and highest-viscosity.

GM 4700AC-H
AirCoat manual gun
Light AirCoat manual guns with insulation for processing heated materials. The gun is designed for a product pressure of up to 350 bar.

GM 5000EA
Electrostatic manual gun Airspray for solvent-based lacquers

Electrostatic manual gun for AirSpray applications with low-conductive solvent-based lacquers. With integrated high-voltage cascade. Additionally required: Control unit VM500 or VM 5000.

GM 5000EAC
Electrostatic manual gun AirCoat for solvent-based lacquers
Electrostatic manual gun for AirCoat applications with low-conductive solvent-based material. With integrated high-voltage cascade. Additionally required: Control unit VM500 or VM 5000.

GM 5000EACW
Electrostatic manual gun Aircoat for water-based lacquers
Electrostatic manual gun for AirCoat applications with water-based material.

GM 5000EAW
Electrostatic manual gun Airspray for water-based lacquers
Electrostatic manual gun for Airspray applications with water-based material and internal charging.

GM 5020 EACW
Electrostatic manual gun for AirCoat applications with separating agent & water-based lacquers and internal charging with integrated high-voltage cascade.

GM 5020 EAW
Electrostatic manual gun for Airspray applications with separating agent & water-based lacquers and internal charging with integrated high-voltage cascade.

Gun control module EPG S2
Control unit
The EPG S2 control unit is used for all WAGNER guns in an automated system. 2 guns may be connected and independently remote-controlled using the central control unit.

HiCoat-ED feed system
Feed system for supplying powder to powder guns with little air according to the Venturi principle.
Supplies powder using little air
More even coating thickness
Efficient material utilization
Lower material consumption costs
Better coating coverage in depressions
Higher coating speed
No pulsing of powder cloud
Higher transfer efficiency

High-voltage tester
High-voltage tester for measuring high voltage, for example of a gun.

Horizontal movement system
Stable sliding table
The system is a precise and stable sliding table with a drive unit that, after a reference run, is able to determine and move to the exact position at any time. An ideal solution for the safe and reliable positioning of reciprocators.

Hose guide, type Easy H
The Easy hose guide is a simple system that prevents bending powder and air hoses. In this way, it helps ensure trouble-free operation of the system. Type H for horizontal, type V for vertical gun arrangements.

Hose guide, type Easy V1
The Easy hose guide is a simple system that prevents bending powder and air hoses. In this way, it helps ensure trouble-free operation of the system. Type H for horizontal, type V for vertical gun arrangements.

ICF filter booths
ICF Integral Compact Filter stainless steel filter booths are designed for automatic powder coating and manual coating. Paint changes can be undertaken by changing the powder and filter trolley.

ICF filter recovery
ICF system
The filter is used to separate coating powders directly. It is characterized by a very high separation efficiency of over 99.9%. The ICF system can be flange-mounted directly onto the booth. The mobile filter trolley can be readily exchanged during a paint change.

ICF filter recovery – air outlet box
The sound-insulated air outlet box collects the air that is sucked in and blown out by the fans and returns it to the environment.

ICF filter recovery – fan box
The fan box allows for a certain suction capacity of a booth. If the pressure loss in the air system is known, the expected air power can be calculated on the basis of the fan characteristic curves. It is optimally coordinated with the ICF system.

ICF Recovery System – Filter trolley
The powder/air mixture sucked in from the booth is separated in the filter trolley. The powder is captured in the ribs and is cleaned off by compressed air impulses. The recovered powder may thus be returned to circulation.

ICM multicyclone booths
ICM Integral Compact Multicyclone stainless steel booths are designed for automatic powder coating and manual coating in multipaint operation.

ID spray wall
The ID spray wall is especially suited for the coating of large parts in onecolor operation or for frequent color changes.

ID suspension booth
The ID suspension booth is designed specifically for small series with multiple colors.

ID transfer booth
The ID transfer booth is specially designed for the coating of small and large series in flow line operation.

IP5000
Feed system for the low-air feed of large quantities.
High delivery rate of up to 5 kg/min
Low-air feed system
Minimal dust formation
Service interval display
No unscheduled interruptions in production
Automatic flushing and cleaning programs
Safe and rapid color change

IPS coating center
The next generation of powder coating
A new dimension of system availability, productivity and user-friendliness with unique technology.
The IPS coating center is an innovative complete solution that achieves consistently high coating results over a much longer period of time than conventional powder centers on the market.
4 in 1: Powder preparation, feeding, dosing and color change are accommodated in a closed and fully automated system, that enables decisive improvements in the powder coating process.
The integrated powder system (IPS) enables increased productivity, consistent high quality, simple operation and constantly short color change times. In combination with an automatic powder booth, powder recovery system, guns and other components, a fully automated powder coating system can be configured with the IPS. The ideal solution for long and short production runs.

Jaguar 38-300
High-pressure piston pumps

High-pressure piston pump, stainless steel, for Airless and AirCoat applications up to 270 bar and 15 L/min. Ideal, for example, for the use of multiple guns in automated lacquering systems with a large throughput.

Jaguar 55-200
High-pressure piston pumps
High-pressure piston pump, stainless steel, for Airless applications up to 440 bar and 12 L/min. Extremely robust and ideal for heavy corrosion protection.

Jaguar 75-150
High-pressure piston pumps
High-pressure piston pump, stainless steel, for Airless applications up to 530 bar and 9 L/min. Extremely robust and ideal for heavy corrosion protection.

Layer Check LC 1000
Non-contact layer thickness measurement
The Layer Check LC 1000 enables a non-contact measurement of the coating thickness of powder & liquid paint directly after application. This leads to reduced costs, optimised quality & process reliability.

Considerable material savings, since unnecessary repeat coating is avoided. This results in significant cost savings and protects the environment.
The quality control ensures that the workpieces are not undercoated, enabling the user to prevent rejects and system downtimes.
Constant measurement ensures seamless logging during the coating process. The data can be used locally or transferred to a database.

LDG 10
Pressure tank
Thin-walled containers of type LDG 10 are made entirely of stainless steel.
The flat cover is attached by 4 foldable star handle locks.

LDG 20
Pressure tank
Thin-walled containers of type LDG 20 are made entirely of stainless steel.
The flat cover is attached by 4 foldable star handle locks.

LDG 5
Pressure tank
Thin-walled containers of type LDG 5 are made entirely of stainless steel.
The flat cover is attached by 4 foldable star handle locks.

Leopard 18-300
High-pressure piston pumps

High-pressure piston pump, stainless steel, for AirCoat applications up to 138 bar and 15 L/min. Ideal, for example, for industrial coating in the metals and plastics industries and the use of multiple guns in fully automated lacquer systems.

Leopard 35-150
High-pressure piston pumps

High-pressure piston pump, stainless steel, for Airless and AirCoat applications up to 250 bar and 9 L/min. Ideal, for example, for industrial coating in the wood and metals industries and the use of multiple guns.

Leopard 35-70
High-pressure piston pumps

High-pressure piston pump, stainless steel for Airless and AirCoat applications up to 250 bar and 4 l/min. Ideal for e.g. industrial coatings in the wood and metal industries.

Leopard 48-110
High-pressure piston pumps
High-pressure piston pump, stainless steel, for Airless applications up to 370 bar and 6.6 L/min. Ideal, for example, for industrial coating in the metals industries and for smaller protective coating applications, long hose lines.

Leopard 8-600
Low-pressure piston pump
Low-pressure piston pump, stainless steel for larger feed and circulating systems up to 30 L/min.

Manual system Sprint 60 l
The Sprint 60L is used to fluidize the powder in a 60 liter stainless steel tank. All coating parameters are set and saved using the control unit EPG-Sprint X . In combination with the PEM-X 1, perfect surfaces are achieved.

Manual system Sprint Airfluid
Using the Sprint AirFluid allows you to work directly out of the carton. Ideal for small batches and frequent paint changes. All parameters are set and saved via the EPG-Sprint X. In combination with the PEM-X 1, perfect surfaces are achieved.

Master Control Module MCM
The MCM is the central control and operation unit of the ProfiTech M for operating all functions of the peripheral system components. The modern „Touch and Twist“ operating concept ensures flexible operation.

MDG 12
Pressure tank
WALTHER material pressure tank, type MDG 12, with fully assembled air inlet fitting, reversible, incl. component-tested safety valve.
Cover also equipped with standard filling closure ø 55 mm, suction tube and an upper material outlet ball valve.

MDG 2
Pressure tank
WALTHER material pressure tank, type MDG 2, with fully assembled compressed air inlet fitting, reversible, incl. component-tested safety valve.
Cover also equipped with a 1/4“ fluid conduit and a 1/4“ material outlet ball valve.

MDG 45
Pressure tank
WALTHER material pressure tank, type MDG 45, with fully assembled air inlet fitting, reversible, incl. component-tested safety valve.
Cover also equipped with standard filling closure ø 55 mm, suction tube and an upper material outlet ball valve.

MDG 60
Pressure tank
WALTHER material pressure tank, type MDG 60, with fully assembled air inlet fitting, reversible, incl. component-tested safety valve.
Cover also equipped with standard filling closure ø 55 mm, suction tube and an upper material outlet ball valve.

Metallic nozzles C4 F5 & X1 F5
For the use of effect & metallic powder coatings
The new F5 metallic nozzles for manual and automatic guns enable a significant quality increase in the use of difficult effect & metallic powder coatings.
The new nozzles were specially developed for the WAGNER PEM-X1 manual gun and the PEA-C4 automatic gun. Their special internal geometry prevents powder deposits on the inside of the nozzle when using highly pigmented metallic paints in a wide variety of areas, such as metal furniture, household appliances, motorcycles or in the automotive industry.

Monocyclone
Powder recovery system
The monocyclone is used with automatic booths in paint change systems. It separates the powder/air mixture sucked out of the booth. The exhaust passes to the final filters via a pipe. The sieved powder is returned to the guns.

Multicyclone
Powder recovery system
Multicyclone units are used as a powder recovery system in WAGNER IC stainless steel booths. They are characterized by their compact design and high separation efficiency.

PEM-X1 Corona manual gun
The PEM-X 1 combines balance, maximum service life and optimum handling perfectly. Perfectly balanced ergonomics ensure flexible and fatigue-free operation. WAGNER combines first-class design and functionality to achieve a perfect surface.

Peristaltic conveyor system
The peristaltic conveyor system is used for the intermediate feeding of coating powders using little air by means of alternating pinch valves.
Feed requires little air
Minimal dust formation
Low investment costs
Low-wear feed technology
Low maintenance
Robust engineering
High availability

PILOT GA 9010 Marking
The PILOT GA 9010 Marking is a fully automatic spray gun for spot and line marking. It is suitable for alphanumeric labelling.
Sharp-edged markings are possible with the PILOT GA 9010 Marking. Thanks to the extremely short switching times (open, spray, close), it is ideal for use in production processes with short cycle times. Specially designed flushing devices and a robust construction ensure that the PILOT GA 9010 Marking delivers smooth production processes even under the most difficult conditions.

Applications:
OK and NOK component marking
Alphanumeric labelling
Food processing
Adhesive processing with spot-accurate application

PILOT Mini
Medium pressure Airspray manual gun
WALTHER PILOT spray guns can process virtually all coating materials. These not only include water and solvent based lacquers, but alsoadhesives, separating agents, oils and more. All models offer an extensive nozzle selection to meet the highest quality requirements andensure material-saving processes. Additionally, most of the spray guns are also available as medium-pressure and HVLP Plus models. Thisallows for particularly high application rates. Put us to the test and use the successful results as benchmark: The spraying results, the materialsavings, and the sustained contribution to environmental protection thanks to the reduced use of overspray.
Quality „Made in Germany“
Design Variants- Flexibility
Perfect Handling
Reliability
Options

PILOT Premium
Airspray manual gun
WALTHER PILOT spray guns can process virtually all coating materials. These not only include water and solvent based lacquers, but alsoadhesives, separating agents, oils and more. All models offer an extensive nozzle selection to meet the highest quality requirements andensure material-saving processes. Additionally, most of the spray guns are also available as medium-pressure and HVLP Plus models. Thisallows for particularly high application rates. Put us to the test and use the successful results as benchmark: The spraying results, the materialsavings, and the sustained contribution to environmental protection thanks to the reduced use of overspray.
Quality „Made in Germany“
Design Variants- Flexibility
Perfect Handling
Reliability
Options

PILOT Trend
Airspray manual gun
WALTHER PILOT spray guns can process virtually all coating materials. These not only include water and solvent based lacquers, but also adhesives, separating agents, oils and more. All models offer an extensive nozzle selection to meet the highest quality requirements and ensure material-saving processes. Additionally, most of the spray guns are also available as medium-pressure and HVLP Plus models. This allows for particularly high application rates. Put us to the test and use the successful results as benchmark: The spraying results, the material savings, and the sustained contribution to environmental protection thanks to the reduced use of overspray.

Quality „Made in Germany“
Design Variants- Flexibility
Perfect Handling
Reliability
Options

PILOT WA 700
Airspray automatic gun with internal control
Simple, versatile and innovative!

PILOT WA 900
Airspray automatic gun with internal control
For use with quick-change adapter plates.

PM500
Low-pressure diaphragm pump
Double diaphragm pump for material transport/conveying and circulating systems. Ideal for lacquer supply. Up to 8 bar product pressure.

Powder kit Sprint X CT 3L
In a few steps, the kit is converted into a mobile coating system that can be set up anywhere – so you’re ready to use your powder material quickly and easily on site. With the two supplied guns, both the Corona and the Tribo process can be applied. Ideally suitable for two-layer coating applications.

Powder set/Spraypack automatic
Powder sets consist of the core components of application equipment, namely a control unit, guns, feed system and connection components.

Powder set/Spraypack manual
The set consists of the central components for the installation of a powder coating system. A manual gun, a gun control unit, an injector, and a connection hose set ensure high-quality coating results.

PrimaCenter Integral
The PrimaCenter Integral can accommodate up to 12 powder injectors. It is designed for the powder supply in the paint change systems and ensures a simple paint change through partially automated cleaning procedures.

Robust, compact design
Space-saving construction
Delivery from the fluid container
High-quality coating results
Electronic controller with 4“ paint touchscreen
Integratet application control in combination with EPG Sprint and moving devices VU, HU
Icons and text
Easy to operate

PrimaCenter stand-alone
The PrimaCenter stand-alone can accommodate up to 12 powder injectors. It is designed for the powder feed into the paint change system and permits a simple paint change through partially automated cleaning procedures.
Robust, compact design
Space-saving construction
Delivery from the fluid container
High-quality coating results
No power connection required
Few control elements
Easy to operate

ProfiTech M
Thanks to its modular design and comprehensive functional range, the system delivers excellent coating results. The logical menu structure and the „Touch and Twist“ operating concept ensure efficient operation.

ProfiTech S
This control system is used to control customer-specific designed powder coating systems. It allows for the implementation of simple and complex control tasks to achieve maximum coating performance.

PROTEC 2K
2K – Mixing and dosing unit
The new mixing and dosing unit WAGNER PROTEC 2K automatically determines the correct mixing ratio and thus guarantees the best possible coating quality. Only the exact amount of required material is mixed – this saves time and material. High power even with high viscosity materials and and high layer thicknesses – ideally suitable for applications in heavy-duty corrosion protection.

Perfect for high solid 2-component coating material
Excellent surface quality
Extremely robust, powerful and long-lasting
Simplest operation and maintenance
Rapid amortization

PROTEC 60-240
High-pressure piston pumps
High-pressure piston pump, stainless steel, for Airless applications up to 480 bar and 7,2 L/min. Extremely robust and ideal for heavy corrosion protection.

PROTEC GM1-350
Airless manual gun
Airless manual gun with 2-finger-trigger for corrosion protection and finishing up to 350 bar. With filter, ProfiTip nozzle holder, and rotary fitting. Can also be used with insulating handle for heated product.
Excellent spraying for optimum coating results
Lightest gun of its class!
Compact design combined with perfect ergonomics and low trigger force forfatigue-free working
Uncompromising quality for maximum reliable working performance
Fast nozzle and filter change guarantees high availability

PROTEC GM1-530
Airless manual gun
Airless manual gun with 4-finger-trigger for heavy corrosion protection up to 530 bar. With filter, ProfiTip nozzle holder, and rotary fitting. Can also be used with insulating handle for heated product.
Excellent spraying for optimum coating results
Lightest gun of its class!
Compact design combined with perfect ergonomics and low trigger force forfatigue-free working
Uncompromising quality for maximum reliable working performance
Fast nozzle and filter change guarantees high availability

Puma 15-150
High-pressure piston pumps

High-pressure piston pump, stainless steel for AirCoat applications up to 120 bar and 9 l/min. Ideal for e.g. industrial coatings in the wood and metal industries, use of multiple guns.

Puma 15-70
High-pressure piston pumps

High-pressure piston pump, stainless steel, for AirCoat applications up to 120 bar and 4 L/min. Ideal, for example, for industrial coating in the wood and metals industries.

Puma 21-110
High-pressure piston pumps

High-pressure piston pump, stainless steel, for AirCoat applications up to 168 bar and 6.6 L/min. Ideal, for example, for multiple guns in a flatbed machine.

Puma 28-40
High-pressure piston pumps

High-pressure piston pump, stainless steel, for Airless and AirCoat applications up to 220 bar and 2.4 L/min. Ideal, for example, for professional individual lacquer stations or as a hardener pump.

Puma 3-600
Low-pressure piston pump
Low-pressure piston pump, stainless steel for larger feed and circulating systems up to 30 L/min.

Puma 8-300
Low-pressure piston pump
Low-pressure piston pump, stainless steel for feed and circulating systems up to 15 L/min.

PXE powder center
The benchmark for powder supply with the best price-performance ratio
The WAGNER PXE solution provides complete control of all the different components in one central unit: Powder center, moving devices, application, booth & filter. The WAGNER PXE powder center fulfills all requirements for the powder supply of an automatic coating system.
PXE comes either as standard version or as a modular powder center version with integrated vibrating and fluidizing unit to feed directly from the powder box.
Intuitive handling: The 7″ all-in-one color touch display allows the whole system to be operated from one central control unit.
Flexible powder feeding: Powder supply directly from the powder box or WAGNER fluidized hopper, depending on customer requirements.
Increased productivity: Powder supply of up to 22 guns from WAGNER fluidized hopper or up to 20 guns directly from the box.

PXM injector set PI-F1
The injector set contains the powder injectors and connection parts. One set is needed for each gun. PI-F1 and HiCoat-ED could be combined.

Various combinations possible
Optimized application

PXM powder center
The PXM powder center can be individually configured. A large field of application is possible thanks to feeding from box or fluid tank with up to 34 injectors, and add-on modules such as filter extraction, EPG rack, fresh powder supply and ultrasonic screen.

PXM rack EPG S2
The rack is needed to install the EPG S2 modules. Up to 11 EPG S2 can beinstalled.

PXM ultrasonic screening unit
The ultrasonic screen unit developed for use in the PXM powder center makes a high screening performance possible. The open design ensures easy operation and paint change safety. The cool screening technology provides process safety.
Compact integration in PXM
Effective use of the space available
High sieve performance
No restrictions to the surface coverage of the system
Integrated debris removal
Achieve the highest coating quality

PXS powder center
The benchmark for top-quality powder supply
The WAGNER PXS is not only the heart of the powder supply, it also represents the entire coating system as the entire system control is already integrated in the switch cabinet and is operating via the central touchscreen. The compact design enables a space-saving and ergonomic integration of the system into the individual working environment of the customer. Thanks to its diverse functions which enable a high degree of automation as well as an efficient powder application, this premium system is particularly suitable for challenging coating tasks with various demands.

Roller set RS 8
manual slide unit
Manual slide unit for horizontally positioning the reciprocators and setting the distance of the gun to the workpiece.

Rotary axes
Rotary axes are used to rotate the gun around its longitudinal axis.
Z-axes are used for moving individual guns in a straight line. Generally, one Z-axis is used per gun. In addition, Z-axes are used as positioning axes for gun groups or other axes.

Spray booth Type 700
Booth solution
Thanks to the modular design, you receive a booth solution which is a perfect fit for your operation. Additional energy saving features may be added to these already cost-effective systems. If desired, we install further required components, such as control cabinets, piping and more. The filter mats offer a high separation efficiency and high intake capacity, thus reducing the required filter change and booth maintenance efforts.

Perfect Lighting Conditions
Flexible Design
Quick Filter Change
Multi-layer Filter Technology
ATEX

Spray booth Type 90W
Booth solution
Thanks to the modular design, you receive a booth solution which is a perfect fit for your operation. Additional energy saving features may be added to these already cost-effective systems. If desired, we install further required components, such as control cabinets, piping and more. The filter mats offer a high separation efficiency and high intake capacity, thus reducing the required filter change and booth maintenance efforts.
Extendable
Multi-Layer Filter Technology
ATEX

SprayPackE
Automatic control unit
The SprayPackE, an automatic control unit, is the ideal entry into automatic series production thanks to its modular design & user-friendliness. With the SprayPackE, automatic guns and motion systems in a connected powder booth can be controlled quickly and easily automatically. As an entry-level device among the WAGNER control units, it is particularly suitable for users who switch from manual application to automatic coating.

Standard injectors
Feed system for supplying powder to powder guns according to/ following the Venturi principle.
High output range
Wide range of applications
Easy to operate and maintain
No special training necessary
Collector nozzle as a separate wear part
Lower wear part costs
Conductive hose sleeve
Discharge of unwanted electric charge

SuperCenter
The SuperCenter is a truly high tech powder supply unit for up to 22 guns. The integrated weighing technology not only the keeps the powder level constant, but measures the powder consumption at every paint change.

SuperCube plastic booths
The SuperCube allows a quick paint change without entering the booth. The PVC sandwich booth design offers an even flow distribution for the highest application efficiency during coating.

SuperTech plastic booths
The booth is a version of the SuperCube. Manual coaters can be arranged at the front or on the sides. The number of gun slots is individual. Vertical and horizontal gun arrangement is possible.

Tiger 72-300
High-pressure piston pumps
High-pressure piston pump, stainless steel, for Airless applications up to 530 bar and 12 L/min with critical material. Ideal for thick coat corrosion protection with large material application, multiple gun use.

TOPFINISH Bell 1S
High-speed rotation atomiser for reciprocators & linear axes

While the RobotBell can be mounted on a robot arm, the TOPFINISH Bell 1S has been specially designed for use with reciprocators and linear axes. It is ideal for electrostatic applications with water and solvent-based paints and can be applied for automated liquid coating in a wide range of industries where high-quality surfaces are required.
Ideal coating results with super-fine atomisation
High variability thanks to individual adjustment of the spray jet with two shroud airs – depending on the workpiece geometry requirements, both a wide, soft spray pattern and a small, hard spray jet can be generated
Minimum effort for assembly & maintenance thanks to sturdy turbine technology and components made from stainless steel

TOPFINISH DD10
Pneumatically-operated double diaphragm pump
Best finishing results with a clear cost saving – with the double diaphragm pump WAGNER TOPFINISH DD10 for supplying manual and automatic Airspray guns. It can be used, for example, when staining wooden furniture, coating metal parts, and applying chrome paint to plastic parts.
Pulsation-free material flow without the use of a material pressure regulator as is the case in conventional pumps, leading to a uniform spray pattern
Fast and easy handling and maintenance
Can be integrated into the widest variety of installations without any problems
The parts that come into contact with the material are made exclusively of stainless steel
Low pump volume results in a significant reduction of waste and solvents

TOPFINISH GM 1010G CAT-X
Low-pressure gun for water-based paint

The WAGNER TOPFINISH GM 1010G CAT-X with its excellent ergonomics enables high-quality coating results even during long application tasks. Available as gravity-feed cup version, it is highly suitable for coating applications in various market segments, such as wood, metal and transportation.

All-position use thanks to the hermetically sealed PPS cup
Suitable for all types of material as all wetted parts are made from stainless steel
Excellent atomization quality with the 12-point fluid nozzle
Fatigue-free operation thanks to the ergonomic design and perfect balance
High flexibility due to a wide range of nozzle sizes and air caps

TOPFINISH RobotBell 1
High-speed rotation atomiser for robots
With the high-speed rotation atomiser TOPFINISH RobotBell 1, both small workpieces and large surfaces can be coated with highest efficiency. The RobotBell is ideal for electrostatic applications with water and solvent-based paints. Thanks to its versatility and robust properties, it allows perfect surface coatings in a wide range of areas – such as for workpieces in the automotive, metal, plastic or wood industry.

Ideal coating results with super-fine atomisation
High variability thanks to individual adjustment of the spray jet with two shroud airs – depending on the workpiece geometry requirements, both a wide, soft spray pattern and a small, hard spray jet can be generated
Minimum effort for assembly & maintenance thanks to sturdy turbine technology and components made from stainless steel

Tribo automatic guns
Tribo automatic guns for automatic powder coating.

Tribo hand guns
Tribo manual guns are designed for processing Tribo powders. They offer an excellent loading system, great ergonomics and are very light.

Tribo lance TL
Highly efficient & ergonomic coating of large workpieces without the use of expensive lifting platforms
The WAGNER Tribo lance TL in combination with the Sprint X manual unit enables an efficient coating of large parts as well as high film thicknesses to guarantee strong corrosion protection for individual requirements. The perfect application solution for complex construction parts with welds und recesses, like components for bridges or truck chassis.

TwinControl 10-70
Electronic mixing and dosing system
Electronic 2K mixing system for Airspray applications. Including flushing pump and fully automatic air-solvent flushing. Second color can be retrofitted with extension set.

TwinControl 28-40
Electronic mixing and dosing system
Electronic 2K mixing system for AirCoat applications up to 270 bar. Including flushing pump and fully automatic flushing process. Second color can be retrofitted with extension set.

TwinControl 35-70
Electronic mixing and dosing system
Electronic 2K mixing system for AirCoat applications up to 270 bar. Including flushing pump and fully automatic flushing process. Second color can be retrofitted with extension set.

TwinControl 48-110
Electronic mixing and dosing system
Electronic 2K mixing system for AirCoat and Airless applications up to 370 bar. Including flushing pump and fully automatic flushing. Also suited to higher viscosity Protective Coating products. Optional with second paint.

TwinControl 5-60
Electronic mixing and dosing system
Electronic 2K mixing system for Airspray applications. Including flushing pump and fully automatic air-solvent flushing. Second color can be retrofitted with extension set.

TwinControl 55-200
Electronic mixing and dosing system
Electronic 1-paint 2K mixing systems for heavy corrosion protection. Airless applications up to 530 bar with single or multiple gun use, including flushing pump.

TwinControl 72-300/75-150
Electronic mixing and dosing system
Electronic 1-paint 2K mixing systems for heavy corrosion protection. Airless applications up to 530 bar, also for critical high-viscosity material. Single or multiple gun use, including flushing pump.

TwinControl 75-150
Electronic mixing and dosing system
Electronic 1-paint 2K mixing systems for heavy corrosion protection. Airless applications up to 530 bar with single or multiple gun use, including flushing pump.

Ultrasound sieve unit SuperCenter
The ultrasound sieve unit was especially developed for use with the SuperCenter and ensures a high sieve performance. It is integrated in the cleaning process. The cool sieve technology provides process safety thanks to the reduction of the sieve heating risk.

Unica 4-270
Low-pressure diaphragm pump
Double diaphragm pump 4.5:1 for product transport and circulating systems. For pressures up to 27 bar and 8 L/min.

Vertical movement system VU 1
Motion technology
The motion technology is flexibly applicable. Whether long or short strokes, with this technology any motion sequence can be executed with precision. The horizontal sliding table allows for complex motions and thus ensures the coating of complex parts.

VM 500
Control unit to drive the electrostatic manual guns GM 5000EA and GM 5000EAC. 80 kV with monitoring function and safety cut-off.

VM 5000
Control unit to drive the electrostatic manual guns GM 5000EA and GM 5000EAC. Adjustable high-voltage, recipe changes, safety monitoring and many other features.

VM 5020 WA
Control unit for controlling high voltage in the Aqua Coat 5020, recipe changes, safety monitoring, and many other functions. For the use of automatic guns WA 700 and GA 4000, as well as electrostatic automatic guns GA 5000 EAW and GA 5000 EACW.

VU 2 vertical moving device
Motion technology
The motion technology is flexibly applicable. Whether long or short strokes, with this technology any motion sequence can be executed with precision. The horizontal sliding table allows for complex motions and thus ensures the coating of complex parts.

Water wash paint spray wall
Booth solution
Simple, versatile, innovative!

Wildcat 10-70
High-pressure piston pumps

High-pressure piston pump, stainless steel, for AirCoat applications up to 80 bar and 4 L/min. Ideal, for example, for small material supply stations and individual coating stations.

Wildcat 18-40
High-pressure piston pumps

High-pressure piston pump, stainless steel, for AirCoat applications to 140 bar and 2.4 L/min. Ideal, for example, for professional single-item lacquer stations in production and in the workshop.

Z axes
Positioning axes
Z-axes are used for moving individual guns in a straight line. Generally, one Z-axis is used per gun. In addition, Z-axes are used as positioning axes for gun groups or other axes.

Zip 182
Low-pressure diaphragm pump
Double diaphragm pump for material transport and circulating systems. Up to 8 bar and 182 L/min.

Zip 52
Low-pressure diaphragm pump
Double diaphragm pump for material transport and circulating systems. Up to 8 bar and 52 L/min.

Zip 52 Finishing
Low-pressure diaphragm pump
Double diaphragm pump for AirSpray applications. Including material pressure regulator with integrated filter and suction hose/frame. Materialpressure up to 8 bar. Suitable for one or several guns.

Zip 52 Perfect Flow
Low-pressure diaphragm pump
Double diaphragm pump for material transport and circulating systems. Up to 8 bar and 28 L/min.

Zip 80
Low-pressure diaphragm pump
Double diaphragm pump for material transport and circulating systems. Up to 8 bar and 80 L/min.

Zip Eco Perfect Flow
Low-pressure diaphragm pump
Double diaphragm pump for AirSpray applications. Cost effective entrylevel model without material pressure regulator. Nevertheless, offers low-pulsation thanks to large material filter. For pressures up to 8 bar and one gun.

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