After-filter unit, ICM multicyclone
Final filters are required to operate a cyclone system. They provide the necessary suction capacity and must be matched to the pressure loss in the overall system.
BASIC 4000 suspension booth
The BASIC 4000 suspension booth is suitable for the coating of individual parts or small series and is equipped with the basic functions required for a cost-effective system. It meets the technical requirements specified by CE and ATEX.
BASIC 8000 spray wall
The BASIC 8000 spray wall is suitable for the coating of large parts and is equipped with the basic functions required for a cost-effective system. It meets the technical requirements specified by CE and ATEX.
Basic powder center
The powder center is available as a modular system with various stages of expansion. The basic configuration consists of a fluid tank with corresponding suction pipes. It can be individually expanded with other components.
Box fluidizing unit
The box fluidizing unit is needed to supply guns directly from the box. It takes up 2 injector spaces and therefore reduces the number of injectors to 20.
C-Line powder coating system
Highly automated coating of complex automotive wheels
The powder coating of wheels for the automotive industry places high demands on manufacturers. Increasing customisation, different wheel sizes, superlative surface quality and a wide variety of colors are just some of these. The flexible and extendable C-Line coating unit from WAGNER is the ideal, compact solution for high-quality, highly automated wheel coating.
ColorSelect X
The new WAGNER ColorSelect X is designed for the quickest powder color change while providing the least potential for cross contamination and powder loss.
WAGNER ColorSelect X incorporates a simple, robust pneumatic control system of up to 10 powder feed systems including hopper utilizing air, powder injector feed air, and dosage air. The operator control panel includes the WAGNER ColorSelect X dial and quick connect ports for 10 colors.
Complete system 12000
The complete system includes all required components for the installation of a complete system. Several versions and accessories allow for individual customization. It offers all functions required for a high coating quality and a fast paint change.
Complete system 16000
The complete system includes all required components for the installation of a complete system. Several versions and accessories allow for individual customization. It offers all functions required for a high coating quality and a fast paint change.
Container/box vibration table
The vibration table can be used to vibrate the fluid container, but isalways needed in conjunction with feeding from the box.
Control cabinet CPS
The CPS control cabinet ensures the power supply for various system components. Additionally, it serves as a signal interface to the MCM module and the peripheral components.
Control unit EPG Sprint
The EPG Sprint X control unit is used for all WAGNER manual and automatic guns. The precise and self-regulating AFC technology with an intuitive user interface ensures optimum gun control and thus reproducible coating results.
Corona automatic guns
For automatic powder coating
Increased transfer efficiency rate – The optimized e-static technology ensures an efficient powder charging.
Smooth powder output – The gun and nozzle design of the PEA C4 gun guarantees stable coating results.
Flexible application options – A wide range of powders can be applied, including metallic or UDS powder.
Cup gun case set
This set is a ready to use coating device. With air pressure and powder supply the device is ready to start powder coating. An ideal solution for small parts and mobile use with excellent coating results.
Cup-gun PEM-X1 CG
The simple handling and perfect ergonomics of WAGNER cup guns make them ideal for lab and development purposes and for powder coating individual items and very small quantities.
Customized booths
Wagner has extensive know-how in building boothes for any workpiece size. ranging from door handles to semitrailers. The particular requirements in each case call for specific gun arrangements, motion systems and process flows.
E-Line application solution
All components in one system
The WAGNER E-Line solution allows the customer to provide its wide range of diverse components with a perfect surface. This highly efficient coating system guarantees high process reliability with constant results.
EPG S2 set
Control unit
The EPG S2 set is needed to control the guns in combination with a master controller. One set is needed for two guns. It contains an EPG S2 and the connection cables needed.
Final filter unit monocyclones
Final filters are required to operate a cyclone system. They provide the necessary suction capacity and must be matched to the pressure loss in the overall system.
Fresh powder supply box
The box fresh powder supply module allows fresh powder to be automatically supplied directly from the box with level control. The set includes vibration table, suction lance, IP5000 and cleaning fixture.
Gun control module EPG S2
Control unit
The EPG S2 control unit is used for all WAGNER guns in an automated system. 2 guns may be connected and independently remote-controlled using the central control unit.
HiCoat-ED feed system
Feed system for supplying powder to powder guns with little air according to the Venturi principle.
- Supplies powder using little air
- More even coating thickness
- Efficient material utilization
- Lower material consumption costs
- Better coating coverage in depressions
- Higher coating speed
- No pulsing of powder cloud
- Higher transfer efficiency
High-voltage tester
High-voltage tester for measuring high voltage, for example of a gun.
Horizontal movement system
Stable sliding table
The system is a precise and stable sliding table with a drive unit that, after a reference run, is able to determine and move to the exact position at any time. An ideal solution for the safe and reliable positioning of reciprocators.
Hose guide, type Easy H
The Easy hose guide is a simple system that prevents bending powder and air hoses. In this way, it helps ensure trouble-free operation of the system. Type H for horizontal, type V for vertical gun arrangements.
Hose guide, type Easy V1
The Easy hose guide is a simple system that prevents bending powder and air hoses. In this way, it helps ensure trouble-free operation of the system. Type H for horizontal, type V for vertical gun arrangements.
ICF filter booths
ICF Integral Compact Filter stainless steel filter booths are designed for automatic powder coating and manual coating. Paint changes can be undertaken by changing the powder and filter trolley.
ICF filter recovery
ICF system
The filter is used to separate coating powders directly. It is characterized by a very high separation efficiency of over 99.9%. The ICF system can be flange-mounted directly onto the booth. The mobile filter trolley can be readily exchanged during a paint change.
ICF filter recovery – air outlet box
The sound-insulated air outlet box collects the air that is sucked in and blown out by the fans and returns it to the environment.
ICF filter recovery – fan box
The fan box allows for a certain suction capacity of a booth. If the pressure loss in the air system is known, the expected air power can be calculated on the basis of the fan characteristic curves. It is optimally coordinated with the ICF system.
ICF Recovery System – Filter trolley
The powder/air mixture sucked in from the booth is separated in the filter trolley. The powder is captured in the ribs and is cleaned off by compressed air impulses. The recovered powder may thus be returned to circulation.
ICM multicyclone booths
ICM Integral Compact Multicyclone stainless steel booths are designed for automatic powder coating and manual coating in multipaint operation.
ID spray wall
The ID spray wall is especially suited for the coating of large parts in onecolor operation or for frequent color changes.
ID suspension booth
The ID suspension booth is designed specifically for small series with multiple colors.
ID transfer booth
The ID transfer booth is specially designed for the coating of small and large series in flow line operation.
IP5000
Feed system for the low-air feed of large quantities.
- High delivery rate of up to 5 kg/min
- Low-air feed system
- Minimal dust formation
- Service interval display
- No unscheduled interruptions in production
- Automatic flushing and cleaning programs
- Safe and rapid color change
IPS coating center
The next generation of powder coating
A new dimension of system availability, productivity and user-friendliness with unique technology.
The IPS coating center is an innovative complete solution that achieves consistently high coating results over a much longer period of time than conventional powder centers on the market.
4 in 1: Powder preparation, feeding, dosing and color change are accommodated in a closed and fully automated system, that enables decisive improvements in the powder coating process.
The integrated powder system (IPS) enables increased productivity, consistent high quality, simple operation and constantly short color change times. In combination with an automatic powder booth, powder recovery system, guns and other components, a fully automated powder coating system can be configured with the IPS. The ideal solution for long and short production runs.
Manual system Sprint 60 l
The Sprint 60L is used to fluidize the powder in a 60 liter stainless steel tank. All coating parameters are set and saved using the control unit EPG-Sprint X . In combination with the PEM-X 1, perfect surfaces are achieved.
Manual system Sprint Airfluid
Using the Sprint AirFluid allows you to work directly out of the carton. Ideal for small batches and frequent paint changes. All parameters are set and saved via the EPG-Sprint X. In combination with the PEM-X 1, perfect surfaces are achieved.
Master Control Module MCM
The MCM is the central control and operation unit of the ProfiTech M for operating all functions of the peripheral system components. The modern „Touch and Twist“ operating concept ensures flexible operation.
Metallic nozzles C4 F5 & X1 F5
For the use of effect & metallic powder coatings
The new F5 metallic nozzles for manual and automatic guns enable a significant quality increase in the use of difficult effect & metallic powder coatings.
The new nozzles were specially developed for the WAGNER PEM-X1 manual gun and the PEA-C4 automatic gun. Their special internal geometry prevents powder deposits on the inside of the nozzle when using highly pigmented metallic paints in a wide variety of areas, such as metal furniture, household appliances, motorcycles or in the automotive industry.
Monocyclone
Powder recovery system
The monocyclone is used with automatic booths in paint change systems. It separates the powder/air mixture sucked out of the booth. The exhaust passes to the final filters via a pipe. The sieved powder is returned to the guns.
Multicyclone
Powder recovery system
Multicyclone units are used as a powder recovery system in WAGNER IC stainless steel booths. They are characterized by their compact design and high separation efficiency.
PEM-X1 Corona manual gun
The PEM-X 1 combines balance, maximum service life and optimum handling perfectly. Perfectly balanced ergonomics ensure flexible and fatigue-free operation. WAGNER combines first-class design and functionality to achieve a perfect surface.
Peristaltic conveyor system
The peristaltic conveyor system is used for the intermediate feeding of coating powders using little air by means of alternating pinch valves.
- Feed requires little air
- Minimal dust formation
- Low investment costs
- Low-wear feed technology
- Low maintenance
- Robust engineering
- High availability
Powder kit Sprint X CT 3L
In a few steps, the kit is converted into a mobile coating system that can be set up anywhere – so you’re ready to use your powder material quickly and easily on site. With the two supplied guns, both the Corona and the Tribo process can be applied. Ideally suitable for two-layer coating applications.
Powder set/Spraypack automatic
Powder sets consist of the core components of application equipment, namely a control unit, guns, feed system and connection components.
Powder set/Spraypack manual
The set consists of the central components for the installation of a powder coating system. A manual gun, a gun control unit, an injector, and a connection hose set ensure high-quality coating results.
PrimaCenter Integral
The PrimaCenter Integral can accommodate up to 12 powder injectors. It is designed for the powder supply in the paint change systems and ensures a simple paint change through partially automated cleaning procedures.
- Robust, compact design
- Space-saving construction
- Delivery from the fluid container
- High-quality coating results
- Electronic controller with 4“ paint touchscreen
- Integratet application control in combination with EPG Sprint and moving devices VU, HU
- Icons and text
- Easy to operate
PrimaCenter stand-alone
The PrimaCenter stand-alone can accommodate up to 12 powder injectors. It is designed for the powder feed into the paint change system and permits a simple paint change through partially automated cleaning procedures.
- Robust, compact design
- Space-saving construction
- Delivery from the fluid container
- High-quality coating results
- No power connection required
- Few control elements
- Easy to operate
ProfiTech M
Thanks to its modular design and comprehensive functional range, the system delivers excellent coating results. The logical menu structure and the „Touch and Twist“ operating concept ensure efficient operation.
ProfiTech S
This control system is used to control customer-specific designed powder coating systems. It allows for the implementation of simple and complex control tasks to achieve maximum coating performance.
PXE powder center
The benchmark for powder supply with the best price-performance ratio
The WAGNER PXE solution provides complete control of all the different components in one central unit: Powder center, moving devices, application, booth & filter. The WAGNER PXE powder center fulfills all requirements for the powder supply of an automatic coating system.
PXE comes either as standard version or as a modular powder center version with integrated vibrating and fluidizing unit to feed directly from the powder box.
- Intuitive handling: The 7″ all-in-one color touch display allows the whole system to be operated from one central control unit.
- Flexible powder feeding: Powder supply directly from the powder box or WAGNER fluidized hopper, depending on customer requirements.
- Increased productivity: Powder supply of up to 22 guns from WAGNER fluidized hopper or up to 20 guns directly from the box.
PXM injector set PI-F1
The injector set contains the powder injectors and connection parts. One set is needed for each gun. PI-F1 and HiCoat-ED could be combined.
- Various combinations possible
- Optimized application
PXM powder center
The PXM powder center can be individually configured. A large field of application is possible thanks to feeding from box or fluid tank with up to 34 injectors, and add-on modules such as filter extraction, EPG rack, fresh powder supply and ultrasonic screen.
PXM rack EPG S2
The rack is needed to install the EPG S2 modules. Up to 11 EPG S2 can beinstalled.
PXM ultrasonic screening unit
The ultrasonic screen unit developed for use in the PXM powder center makes a high screening performance possible. The open design ensures easy operation and paint change safety. The cool screening technology provides process safety.
- Compact integration in PXM
- Effective use of the space available
- High sieve performance
- No restrictions to the surface coverage of the system
- Integrated debris removal
- Achieve the highest coating quality
PXS powder center
The benchmark for top-quality powder supply
The WAGNER PXS is not only the heart of the powder supply, it also represents the entire coating system as the entire system control is already integrated in the switch cabinet and is operating via the central touchscreen. The compact design enables a space-saving and ergonomic integration of the system into the individual working environment of the customer. Thanks to its diverse functions which enable a high degree of automation as well as an efficient powder application, this premium system is particularly suitable for challenging coating tasks with various demands.
Roller set RS 8
manual slide unit
Manual slide unit for horizontally positioning the reciprocators and setting the distance of the gun to the workpiece.
Rotary axes
Rotary axes are used to rotate the gun around its longitudinal axis.
Z-axes are used for moving individual guns in a straight line. Generally, one Z-axis is used per gun. In addition, Z-axes are used as positioning axes for gun groups or other axes.
SprayPackE
Automatic control unit
The SprayPackE, an automatic control unit, is the ideal entry into automatic series production thanks to its modular design & user-friendliness. With the SprayPackE, automatic guns and motion systems in a connected powder booth can be controlled quickly and easily automatically. As an entry-level device among the WAGNER control units, it is particularly suitable for users who switch from manual application to automatic coating.
Standard injectors
Feed system for supplying powder to powder guns according to/ following the Venturi principle.
- High output range
- Wide range of applications
- Easy to operate and maintain
- No special training necessary
- Collector nozzle as a separate wear part
- Lower wear part costs
- Conductive hose sleeve
- Discharge of unwanted electric charge
SuperCenter
The SuperCenter is a truly high tech powder supply unit for up to 22 guns. The integrated weighing technology not only the keeps the powder level constant, but measures the powder consumption at every paint change.
SuperCube plastic booths
The SuperCube allows a quick paint change without entering the booth. The PVC sandwich booth design offers an even flow distribution for the highest application efficiency during coating.
SuperTech plastic booths
The booth is a version of the SuperCube. Manual coaters can be arranged at the front or on the sides. The number of gun slots is individual. Vertical and horizontal gun arrangement is possible.
Tribo automatic guns
Tribo automatic guns for automatic powder coating.
Tribo hand guns
Tribo manual guns are designed for processing Tribo powders. They offer an excellent loading system, great ergonomics and are very light.
Tribo lance TL
Highly efficient & ergonomic coating of large workpieces without the use of expensive lifting platforms
The WAGNER Tribo lance TL in combination with the Sprint X manual unit enables an efficient coating of large parts as well as high film thicknesses to guarantee strong corrosion protection for individual requirements. The perfect application solution for complex construction parts with welds und recesses, like components for bridges or truck chassis.
Ultrasound sieve unit SuperCenter
The ultrasound sieve unit was especially developed for use with the SuperCenter and ensures a high sieve performance. It is integrated in the cleaning process. The cool sieve technology provides process safety thanks to the reduction of the sieve heating risk.
Vertical movement system VU 1
Motion technology
The motion technology is flexibly applicable. Whether long or short strokes, with this technology any motion sequence can be executed with precision. The horizontal sliding table allows for complex motions and thus ensures the coating of complex parts.
VU 2 vertical moving device
Motion technology
The motion technology is flexibly applicable. Whether long or short strokes, with this technology any motion sequence can be executed with precision. The horizontal sliding table allows for complex motions and thus ensures the coating of complex parts.
